As the core power transmission carrier for new energy and industrial automation equipment, the safety and stability of high-voltage wiring harnesses directly determine the operational efficiency of terminal devices, and they are also the key link for the coordinated operation of pneumatic systems and high-voltage control units. As a professional enterprise specializing in the research, development, production, and sales of pneumatic products such as hook-type cylinders, side-push cylinders, solenoid valves, and airflow valves, we have deep experience in the pneumatic field and precise insight into the industry's stringent testing requirements for high-voltage control components. We have independently developed a high-voltage wiring harness testing station to provide one-stop precise testing solutions for pneumatic equipment manufacturers and high-voltage wiring harness production enterprises, empowering the high-quality development of the pneumatic industry through professional testing.
Comprehensive and precise testing lays a solid foundation for high-voltage safety in pneumatic systems. Leveraging years of experience in the research, development, and production of pneumatic products, we are well aware of the importance of the coordination and adaptation of high-voltage wiring harnesses with pneumatic components such as solenoid valves and airflow valves to equipment safety. This high-voltage wiring harness testing station achieves full coverage of core testing functions, enabling precise troubleshooting of common quality issues such as open/short circuits, micro-resistance anomalies, and insulation damage. It can also accommodate specialized testing requirements such as temperature sensing feedback and signal transmission stability for electronic control wiring harnesses in pneumatic systems, perfectly matching the complex working condition verification standards for the coordination of high-voltage wiring harnesses and pneumatic components. The testing voltage range of the equipment can reach 0-10kV DC, with detection accuracy controlled within ±1%. It can efficiently adapt to high-voltage wiring harness testing in scenarios such as new energy equipment equipped with pneumatic systems, industrial automation production lines, and precision control terminals. This avoids pneumatic component failures, equipment downtime, and safety accidents caused by wiring harness faults at the source, meeting the dual demands of the pneumatic industry for precise control and safe operation.
Intelligent and efficient adaptation facilitates the quality improvement of scaled production in pneumatic accessory manufacturing. In response to the industry characteristics of mass production and multi-specification adaptation of pneumatic products and accessory wiring harnesses, the testing station adopts a dual design of intelligence and modularization, accurately matching the production rhythm of pneumatic enterprises. It supports quick invocation of testing programs through scanning, eliminating the need for manual parameter adjustment and effectively lowering the operational threshold, adapting to the multi-specification and quick-change production demands of pneumatic wiring harnesses. Test data is uploaded in real-time and traceability reports are automatically generated, seamlessly integrating with the MES production management system. This achieves full lifecycle quality control in the production of wiring harnesses and pneumatic components, compressing the time required to locate quality issues from hours to minutes. The number of channels can be flexibly expanded from 16 to 2048, meeting the precise testing needs of small-scale pneumatic component accessory production lines while also supporting large-scale comprehensive inspection operations for large pneumatic equipment manufacturers. Balancing flexibility and capacity enhancement, it assists enterprises in optimizing production processes and improving accessory delivery efficiency.
Dual safety protection is tailored for the complex operating conditions of pneumatic workshops. By combining the characteristics of high-voltage testing scenarios with the operational environment of pneumatic product production workshops, the test station has established a dual safety system consisting of "electronic protection + physical protection", which takes into account both operational safety and stable equipment operation. The built-in triple electronic protection mechanisms, including overvoltage, overcurrent, and leakage protection, coupled with physical isolation through the safety grating of the machine body, eliminate risks such as electric shock and equipment damage from the source. This system is suitable for multi-process and multi-person collaborative operation modes in pneumatic workshops. Additionally, dual access control is set up to standardize the testing process and avoid misoperations that affect testing accuracy and production safety. The machine body is constructed with high-strength structural components that are wear-resistant, impact-resistant, and corrosion-resistant, enabling it to easily handle complex working conditions such as pneumatic component debugging, airflow disturbances, and dust in pneumatic workshops. This extends the equipment's service life, reduces later operation and maintenance costs, and meets the practical and durable production needs of pneumatic enterprises.
With years of deep experience in the pneumatic field, we have always adhered to the core principle of "precise empowerment and safety escort". Leveraging our technical expertise in pneumatic products such as hook-type cylinders, side-push cylinders, and solenoid valves, we continuously iterate on the performance and adaptability of high-voltage wire harness testing stations. Whether it's high-voltage wire harnesses for pneumatic systems, pneumatic control unit wire harnesses for new energy equipment, or high-voltage control wire harnesses for industrial automation production lines, we can provide customized testing solutions tailored to customers' pneumatic equipment needs, helping enterprises improve product qualification rates and optimize supporting production efficiency. In the future, we will continue to leverage our core pneumatic technology to deepen collaborative innovation between testing equipment and pneumatic products. With more professional testing equipment and a more comprehensive production and sales service system, we aim to provide support for customers in the pneumatic and related industries, jointly building an efficient and safe high-voltage control and pneumatic collaborative ecosystem.
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